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1. Obtain a whistle blank |
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2. Using a vise, sharp pencil & ruler; mark for the
2 drill centers. Be extremely accurate. |
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3. Using the bench vise and hand drill;
drill two 1/8 diameter pilot holes about a 1/2 deep. |
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4. Using the drill press and a hand screw
clamp, drill two 7/16 holes as deep as you can. Back out frequently. |
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5. Have Mr. Ford drill one hole deeper for you. |
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6. Using the sample, trace the smaller V cut on
your whistle.
Get permission to cut the V cut.
Leave the lines; you can always make the cut bigger. You can never make
the cut smaller. |
 
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7. Get permission to cut 2 one inch
whistle reeds. Put the extra reed material back on the shelves for the
next person. |
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8. Have Mr. Ford sand them for you at the required
angle. |
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9. Test the placement of the reeds. See the sample
for proper placement. |
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10. Glue the reeds in at the end of the period. |
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11. Sand the mouth end of the whistle to fit your
mouth. |
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12. Sand with 100 150 220. |
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13. Get final approval to oil. |
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14. Blow the whistle for Mr. Ford & get checked off
for credit. |
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